Professional Vacuum Brazed Diamond Drills for Tiles ceramic Porcelain Marble Quartz Dekton

Product Description

 

Product Description

A vacuum-brazed diamond milling cutter is a type of cutting tool that features diamond particles bonded to the surface of the cutter using a brazing process performed under vacuum conditions. This method ensures a strong and durable bond between the diamond particles and the substrate material of the cutter.

Components:

• Diamond Particles: These are the cutting elements that are typically synthetic diamonds, chosen for their extreme hardness and wear resistance.
• Substrate Material: The base material of the cutter can be made from various metals such as steel or carbide, which provide strength and rigidity.
• Brazing Alloy: A metal alloy is used to bond the diamond particles to the substrate. The vacuum brazing process helps to remove impurities and gases that could weaken the bond.

Manufacturing Process:

• Vacuum Brazing: This involves heating the assembly in a vacuum chamber to a temperature where the brazing alloy melts and flows between the diamond particles and the substrate. The vacuum environment prevents oxidation and ensures a clean and strong bond.

Characteristics:

• High Cutting Efficiency: Vacuum-brazed diamond cutters are known for their high efficiency when cutting through hard materials like ceramics, glass, and composite materials.
• Long Service Life: Due to the strong bond and the inherent hardness of the diamonds, these tools have an extended service life compared to conventional cutters.
• Precision Cutting: They are capable of producing precise cuts with minimal wear on the cutting edges.

Applications:

• Industrial Machining: Used in industries where precision and durability are critical, such as aerospace, automotive, and electronics manufacturing.
• Stone Processing: Ideal for cutting and shaping stone materials like granite and marble.
• Glass and Ceramic Industries: Suitable for machining glass, ceramics, and other brittle materials.

Advantages:

• Durability: The vacuum brazing process ensures that the diamond particles remain securely attached to the substrate.
• Consistency: The consistent cutting performance over time reduces the need for frequent tool changes.
• Versatility: Can be used across a wide range of materials and applications.

Disadvantages:

• Cost: Vacuum-brazed diamond tools can be more expensive than other types of cutting tools due to the high cost of diamond and the complex manufacturing process.
• Specialized Equipment: Requires specialized machinery and expertise for their use and maintenance.

 

 

Product Name	Vacuum Brazed Diamond Finger Drill Bit Milling Cutter
Size
Connection	M14 or 5/8"-11
MOQ	100pcs
Package	Carbon Box
Features	Vacuum Brazed Technology
	Long Working Life
	High-end Finish and Good Performance
	Very useful to reduce the risk of cracking with standard and large format
	tiles subjieced to tension(ex tightened plumbing,ledlights etc.)
	Very useful to improve the edge finishing of exposed holes.

 

Packaging & Shipping

Packing & Delivery

Double Blister/White Box/Color Box/Carton/Pallet
 

Company Profile

About Us

Suran Tools Co.,Ltd. is engaged in manufacturing and exporting diamond saw blade, laser welded diamond saw blade,diamond cup wheel,diamond tuck point blade,flexible polishing pad,diamond sanding block,diamond core bit,core bit adapter,TCT saw blade etc. 
The company holds the managerial idea that "Quality proves strength,details reach to success",The company introduces the most advanced equipments.We have our own QC system, R&D Dept, so we can produce according to customer's samples, drawings and the specifications.Our Engineers and artwork designers are ready to provide you more qualified products and after-sales service. 
We have long time business relationship with customers in European, South American, Africa, Asia, Middle East, We sincerely welcome you to visit our company or contact us for cooperation.